Amabhuleki amabhuleki athembele ezintweni ezihambisana nama-rotor amabhuleki ukuze zikusize zithole ukubamba kwazo. Lapho sibhuleka, ziguqula amandla e-kinetic abe amandla okushisa, okubalulekile ezinhlemi zamabhuleki zesimanje. Lezi zinto ziphinde zinikeze amandla okumisa kanye nezinga lokuphepha elidingekayo kuzo zonke izimoto namuhla.
Kulesi sihloko, sizobheka ukuhambisana phakathi kwe-pad ne-rotor, ukuthi kwenzakalani ngokushisa lapho izinhlobo ezimbili zezinto zithintana, ukuthi ukuguga kungakanani okuthinta amandla aphelele okubopha, nokuthi ezinye izinto ezifana nomklamo we-rotor/caliper, i-brake fluid, kanye nomsebenzi we-ABS kungathinta kanjani uhlelo lokubopha. Ekugcineni, sizobhekana namazinga kahulumeni wase-U.S. okubopha kanye nezinye izinto ongazenza ukuze ugcine uhlelo lwakho lokubopha lusezingeni eliphezulu.
Uhlelo Lokubopha: Indlela Izinto Zokungqubuzana Ezithinta Ngayo Ukusebenza Okuphelele
Uhlelo lokubopha luzonqunywa izinto zokungqubuzana ezisetshenzisiwe, ezizothinta ukuthi ukumiswa kube namandla kangakanani lapho umisa ngokusebenzisa amandla okungqubuzana kuma-brake pads. Izinto ezifanele zizosiza ekumiseni okunamandla.
Izinto zokuhlikihla ezisezingeni eliphezulu zingasebenza kahle lapho zithola izinga lokushisa eliphezulu, kodwa futhi zingadala ukuguga kuma-rotor akho noma ukubanga umsindo. Amaphedi e-brake nama-rotor kufanele afane, futhi inani lokucindezela kwe-hydraulic okufakwa kwi-brake lizophinde lithinte inani lokuguga kanye nekhono lokumisa lamaphedi e-brake.
Ukuhlikihla okungaphansi kwesidingo sokuhlikihla esichaziwe (izingxenye ezingafani) kungadala ukumiswa okungaphephile. Kubaluleke kakhulu ukuthi amaphedi e-brake nama-rotor akhethwe kahle nokuthi agcinwa kahle.
Ingxenye | Indima Eyinhloko | Ukusebenzisana Okubalulekile | Inkinga Ejwayelekile |
Amaphedi e-Brake | Dala amandla e-friction ukuze unciphise isivinini | Ukuthintana ne ama-rotor amabhuleki ; kuthonywa ingcindezi ye-caliper | Ukuglaza, ukuguga okungalingani, ukungcola |
Ama-rotor amabhuleki | Nikeza indawo ezinzile yokumunca ukushisa nokungqubuzana | Ukudluliswa kokushisa kumaphedi; kuthonywa izendlalelo nokucubungula | Ukuqhekeka okushisayo, ukugoba, ukuguga ngokweqile |
Ama-caliper e-Brake | Faka futhi usakaze ingcindezi ye-hydraulic kumaphedi | Ilawula ukusatshalaliswa kwengcindezi kanye nokuhlala kwamaphedi | Ukubambeka kwama-pistons, ukungalingani, ukuguquguquka kokukhweza |
Ukugcinwa kwesistimu | Gcina ukuhlikihla okuzinzile kanye nokuphila isikhathi eside | Ihlola ubukhulu bamaphedi, isimo se-rotor, impilo ye-hydraulic | Ukugqoka okungabonwa, ukubola koketshezi, ukwehluleka okungekhona |
Izinhlobo zezinto zokuhlikihla ezisetshenziswa kumaphedi amabhuleki
Ukukhetha into efanele yokuhlikihla kuthinta umuzwa webhuleki, ukuphila isikhathi eside, kanye nomkhawulo wokusevisa.
Izakhiwo ezisekelwe ku-semi-metallic nezici zazo
Amaphedi e-Semi-metallic ahlanganisa insimbi, ithusi, kanye ne-resin.
Anikeza amabhuleki aqinile kodwa angase abe nomsindo futhi akhiqize uthuli, angase agqoke ama-rotor ngokushesha. Imithetho emisha ikhuthaza ezinye izindlela zethusi.
I-Organic kanye ne-non-asbestos organic (NAO) compounds
Amaphedi e-NAO asebenzisa i-Kevlar ne-resins, esikhundleni se-asbestos.
La maphedi athule futhi anomusa kuma-rotor kodwa agqoka ngokushesha ngaphansi komthwalo futhi angase anciphe ngokushesha kunamaphedi e-semi-metallic.
Izinto zobumba: izinzuzo kanye nokushintshana
Amaphedi obumba anomlinganiso wokuhlikihla ozinzile, akhiqiza uthuli oluncane, futhi agcina ama-rotor. Ayabiza futhi awanamandla njengama-semi-metallics.
Indlela ukukhethwa kwezinto ezisetshenzisiwe kuthinta ukugcinwa nokuguga kwamabhuleki
Izici zezinto ezisetshenzisiwe zithinta izikhathi zesevisi. Amaphedi asebenzisa ingxubevange (semi-metallic) anganciphisa impilo ye-rotor, kanti amaphedi asebenzisa i-NAO ne-ceramic anciphisa ukuguga nezindleko.
Ukulungisa kahle kuvimbela ukuguga okungalingani. Phambanisa uhlobo lwe-pad nezidingo zakho zokushayela; ingxubevange (semi-metallic) yokudonsa, i-ceramic noma i-NAO yokuhamba emadolobheni.
Isayensi Yezinto Ezisetshenzisiwe Ngemuva Kokungqubuzana: Ukushisa, Ukuguga, kanye Nezilinganiso Zokungqubuzana
Ukubopha kuguqula amandla omfutho abe ukushisa, okumele kukhishwe kusuka endaweni yokuxhumana ye-pad-rotor ukuze kugcinwe ukusebenza kwamabhuleki nokunciphisa ukuguga kwamabhuleki.
Ubukhulu be-rotor, uhlobo lwayo, nokungena komoya kuthinta ukukhishwa kokushisa.
Ukuziphatha kwe-thermal kwama-rotor amabhuleki
Ukubopha kungashisa ama-rotor afinyelele emakhulwini ezinkulungwane; ukusetshenziswa kakhulu kungadlula i-1,000°F, okubeka engcupheni ukuqhekeka.
Ama-rotor ensimbi eyenziwe ngomlilo (cast iron) anomthamo omkhulu wokushisa, kanti ama-rotor e-carbon-ceramic anikeza ukuzinza okungcono.
Umklamo we-rotor uthinta ukukhishwa kokushisa.
Ukuqonda i-friction coefficient kanye nokusebenza kwamabhuleki
I-friction coefficient (μ) ikhomba amandla okungqubuzana uma eqhathaniswa nomthwalo; i-μ ephezulu yandisa amandla okumisa. I-μ iyahlukahluka ngokushisa nesimo sezindawo.
I-μ engaguquguquki ihlinzeka ngokuphendula okuthembekile kwe-pedal; ukwehla kwe-μ ngenxa yokushisa kungadala ukubuna.
Izindlela zokuguga: ukuklwebha, ukunamathela, kanye nokubola ngenxa yokushisa
Ukuklwebha kususa izinto, kuguqule i-friction coefficient futhi kwandise ukuguga kwamabhuleki.
Ukunamathela kudlulisa izinto ze-pad ku-rotor, kwakha izendlalelo ezingenza ukungqubuzana kube nokuzinza noma kubangele ukudlidliza.
Ukubola ngenxa yokushisa kuphula izibopho ze-resin, kuthinte ubulukhuni futhi kubangele ukuqhekeka.
Izindlela zokunciphisa kanye nemininingwane yokuhlola
Khetha izinto ze-pad ne-rotor ezihambisana nomjikelezo womsebenzi wesithuthuthu. Khuthaza ukupholisa nge-rotor ephilayo.
Izifundo zaselebhu zixhumanisa ukwanda kwezinga lokushisa nokushintsha kwe-friction coefficient futhi zinikeza idatha ngamaphedi asuselwa ethusi. Funda leso sifingqo ukuze uthole izibalo ezinemininingwane
lapha.
- Phatha ukudluliswa kokushisa ngokuklama nezinto.
- Gada ukuziphatha kwe-friction coefficient ezingeni lokushisa.
- Khawula ukuguga kwamabhuleki
Izici Zokuklama Zama-rotor Namakhalipha Amabhuleki
Ukukhetha i-rotor ne-caliper efanele kubalulekile ekusebenzeni kwamabhuleki. Impahla nokuklama kwe-rotor kuthinta ukumelana nokushisa nokuguga, kanti ukukhwezwa kwe-caliper kuthinta ukuxhumana kwephedi.
Ukufanisa amaphedi ne-rotor kubalulekile ukuze kube namandla aqinile okumisa nokuhlala isikhathi eside.
Izinto ze-Rotor, ukuvundulula, nokwelashwa kwendawo
Insopa yomlilo ijwayelekile ezimotweni zabagibeli ngenxa yezindleko kanye nobukhulu bokushisa. Izimoto ezisebenza kakhulu zisebenzisa ama-rotor e-aluminium noma e-carbon-ceramic ukuze kube lula futhi zimelane nokubuna. Ukuvundulula kupholisa i-rotor ngesikhathi sokumisa.
Izendlalelo ezifana ne-zinc zivikela ukugqwala. Ukugawula nokubhola kulawula igesi nothuli, kodwa ukubhola ngokweqile kunganciphisa impilo ye-rotor. Landela iseluleko somkhiqizi mayelana nesakhiwo.
Izinto ze-caliper, ukuqina, nemiphumela yokukhweza ku-friction
Ama-caliper amabhuleki enziwe ngensimbi eqinile noma i-aluminium. Ama-caliper anama-piston amaningi andisa amandla okubamba. I-caliper eqinile iqinisekisa ukuthintana okulinganayo kwe-pad.
Izindawo zokukhweza ezidliwe zingadala ukuguga okungalingani kanye ne-friction eguquguqukayo, okuholela ekudlidleni noma ekunciphisweni kwamandla okumisa. Izikhonkwane ezihambayo ezifanele kanye ne-torque yokukhweza kuqinisekisa ingcindezi ye-pad engaguquki.
Indlela ukufanisa kwe-pad ne-rotor kuthuthukisa ukusebenza kanye nokuphila isikhathi eside
Ukufanisa ama-pads nama-rotors kubhanqa amakhemikhali abo ukuze kube ne-friction engaguquki. Ama-pads e-ceramic kuma-rotors anokungagugi kancane andisa impilo ye-rotor. Ama-pads e-semi-metallic nama-rotors anomoya afanele ukudonsa.
- Sebenzisa amakhithi afanayo avela kubakhiqizi abahlonishwayo ukuze usheshise ukulungiswa futhi unciphise ingozi yokuglaza.
- Ukuqedwa komshini kuma-rotors amasha kunciphisa isikhathi sokulungiswa.
- Ukukhetha izingxenye ezihambisanayo kwehlisa izindleko zokufaka esikhundleni futhi kuthuthukisa ukusebenza kwe-brake.
Ukuhlola, Izindinganiso, kanye Nokulawulwa Kwekhwalithi Kwezinto Zokucindezela
Ngesikhathi sokuhlola izinto zokucindezela, abakhiqizi basebenzisa izindlela ze-bench nezephezulu. Ukuhlolwa kwe-dynamometer kukhombisa izinguquko zokucindezela ngokushisa, ingcindezi, kanye nesivinini. I-Pin-on-disc rigs isiza ekuhloleni ukugqwala nasekuhlaziyeni udoti.
Izivivinyo zeLab zifana nezimo zedolobha nezindlela, zinikeza idatha yokucindezela, ukuncipha, nokubuyiselwa, kanye nezikhumbuzo zomsindo nezokushisa zokusebenza kwe-brake.
Izivivinyo ezijwayelekile zaselebhu
Izivivinyo zeDynamometer zilinganisa ukungqubuzana ezingeni lokushisa elihlukahlukene futhi zilinganisa ukumiswa. Izivivinyo zePin-on-disc zilinganisa ukuguga futhi zakha izinhlayiya zokuhlola. Izivivinyo zeShear zihlola amandla okubopha phakathi kokugqoka nendawo yokubuyela emuva.
Iziqondiso ze-SAE International ne-ISO ziqondisa ukulungiswa nokubika. Amalabhorethri azimele aqinisekisa izimangalo futhi aqhathanisa amafomula.
Iziqondiso zezimboni kanye nesakhiwo somthetho e-United States
Imithetho yeFederal ibeka iziqondiso zezinhlelo zokubopha. I-FMVSS 135 ihlanganisa izinhlelo zamanzi zezimoto zabagibeli.
Imithetho yezemvelo ithinta ukwakheka kwamaphedi wokubopha, okuholela ekunciphisweni kwethusi. Iziqondiso ze-ASTM ne-SAE zinikeza izinqubo zokuhlola.
Ukubhaliswa kanye nezinhlu zamaqembu wesithathu kuqinisekisa ukuthobela. Ukubhaliswa kwesitayela se-AMECA kanye neziqapheli ze-FMSI kuqinisekisa ukusebenza. Abakhiqizi babelana ngemininingwane yokubhaliswa ukuze kutholwe amazinga nokuphepha. Bona okuningi ku
ukubhaliswa kwezinto zokuhlikihla.
Ukuchaza imiphumela yokuhlolwa ukuze kube nokusebenza kwangempela
Imiphumela yelاب ayihlanganisi zonke izinto eziguquguqukayo. Isimo se-rotor, isitayela sokushayela, nomthwalo kuthinta ukusebenza. Ochwepheshe kufanele bafune ukuzinza kwe-friction nokubala kwezinga lokuguga.
Hlola ukumelana nokubuna kanye nemiphumela yokuhlolwa kokuguga. Idatha evela eceleni kanye nempendulo kugcwalisa amagrafu omkhiqizi. Amanothi okuhambisana ne-OEM asiza ukufanisa amaphedi ukuze kube nokusebenza okuthembekile.
Uhlobo Lokuhlolwa | Yini Elinganisa | Umphumela Obalulekile |
Dynamometer (full-scale) | Isilinganiso se-friction ngokushisa, ukubuna/ukubuyiselwa, umsindo | Izikhala zokusebenza nokumelana nokubuna |
I-Pin-on-disc | Izinga lokugqwala, ukwakheka kwezingxenye zokugqwala | Izici zokugqwala kwezinto kanye ne-profile ye-particle |
Izivivinyo zokuhudula nokubopha | Amandla okuxhoma kwe-lining ku-backing plate | Ingozi yokuhlukaniswa nokuthembeka kwemishini |
Ukuhlolwa kwemvelo | Ukuba khona kwezinto ezinqunyelwe (isb. , imetal ezinzima) | Ukuhambisana nemithetho nokunciphisa umthelela wemvelo |
Ukumiswa kokushisa | Ukusatshalaliswa kokushisa kuwo wonke amaphedi nerotha | Ukukhomba izindawo ezishisayo nokuzinza kwezinga lokushisa |
Ukulungiswa, Ukuxazulula Izinkinga, Nokukhetha Amaphedi Amabhuleki Afanele
Ukulungiswa kwamabhuleki njalo kubalulekile ekuvikelekeni. Njalo lapho ushintsha uwoyela noma amakhilomitha angu-6,000, hlola ubukhulu bamaphedi, isimo serotha, futhi uhlole izibambo zamabhuleki namazinga kawoyela.
Izinkinga ezijwayelekile zinezixazululo. Ukukhala kusho amaphedi agugile noma izingxenye ezixegayo; ukudlidliza kubonisa amarotha agobekile, adinga ukuvuselelwa noma ukushintshwa.
I-pedal ethambile noma ukushabalala kubonisa izinkinga ze-hydraulic, mhlawumbe umoya emgqeni noma uwoyela omdala. Geza futhi ukhuphe umoya emgqeni.
Khetha amaphedi ngokusekelwe ezidingweni zokushayela. Ukushayela kwansuku zonke, amaphedi e-NAO afana ne-OEM noma i-ceramic athule. Ukusetshenziswa kakhulu, amaphedi e-semi-metallic angcono kakhulu.
Hlala ufanisa amaphedi nama-rotor. Uma uzwa umsindo wensimbi entweni noma izixwayiso ze-ABS, funa usizo lochwepheshe. Sebenzisa ochwepheshe abanokuqinisekiswa nezingxenye ezisezingeni eliphezulu.